Is Faulty Earthing Costing Your Factory Lakhs in Equipment Damage?

Every year, Indian factories lose production worth crores due to electrical failures.

The root cause?

Inadequate earthing systems that FAIL when you need them most.

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Earthing That Protects for Decades, Not Years

You spend too much time on endless electrical maintenance that only provides temporary fixes. Ideally, the Industrial earthing system should protect your expensive equipment and workers for decades – not just years – with zero maintenance.

Success Stories

Real Results from Real Factory Owners

Vinay Bansal

C.Lal Allloys Pvt. Ltd.

We are facing hardware failures due to improper earthing. Marconite earthing will give 25 Years of Protection to our equipment.

Dr. Gurjot Singh - BioShakti

Former IISc Research Scientist

“When you’re investing substantially in new technology, you select the best solutions available. We wanted earthing that provides comfort for the next 2-3 decades, to be the life of our manufacturing plant.”

Results: Works flawlessly in high-resistivity soil where conventional earthing failed.

Tata Steel Plant Maintenance Head

Success Story: Manufacturing Unit

“We upgraded our earthing system, and the experience so far has been great. The transition was smooth, and the InterTech team’s efforts were excellent. We eliminated recurring PLC failures that were disrupting production”.

Results: Eliminated electrical breakdowns. Restored long-term reliability without production downtime.

Marconite earthing

Why Most Industrial Earthing Systems Fail

Traditional earthing or chemical earthing is an old-school method and creates more problems rather than helping your business:

THE RESULT?

  • Financial Loss: Damage to costly equipment & on its repairs.

  • Production Loss: Production is hampered for many days if the equipment comes to halt due to damage on account of improper earthing.

  • Safety Risks: Chances of severe electrical shock to your work force. Most equipment run on 3 Phase and there is a high risk to human life in case earthing is improper.

Marconite Earthing: The 5th Generation Earthing Solution for 50 Years

InterTech brings you Marconite earthing – the world’s most advanced industrial grounding technology.

Unlike outdated methods of earthing, Marconite uses conductive aggregate that maintains ultra-low resistance regardless of soil conditions. Since 2011, InterTech has installed over 90,000+ earthing systems across India, protecting critical infrastructure from electrical failures.

Why Smart Industrialists and Engineers choose Marconite:

50+ year lifespan

With lifetime guarantee

Zero maintenance required

Zero watering, No chemical refills

Works in all soil types

Rocky, desert, wet, mountainous terrain, normal terrain, it performs everywhere.

Ultra-low resistance

(0.001Ω·m) Marconite ensures optimal protection

Eco-friendly

Non-leaching, non-corrosive, safe for groundwater, safe for mother earthing

Marconite vs Traditional Earthing Systems

Feature
Conventional Earthing
Chemical Earthing
Marconite Earthing
Lifespan
2-5 years
3-5 years
50+ years
Maintenance
Frequent watering
Chemical refills
Zero maintenance
Soil Compatibility
Limited
Limited
All Soil Types
Environmental Impact
Moderate
Pollutes groundwater
100% Eco-friendly
Long-term Cost
High (replacements)
High (replacements)
Low (one-time)
Resistance Stability
Fluctuates
Degrades
Consistent throughout

Trusted Across All Industrial Sectors

Our maintenance-free earthing protects critical operations in:

Power Plants, Solar Plants, Electrical Substations

Power Plants, Solar Plants, Substations

Steel & Metal Fabrication Units

Steel & Metal Fabrication Units

Automobile Manufacturing Plants

Automobile Manufacturing Plants

Cold Storage & Food Processing

Cold Storage & Food Processing

Chemical & Pharmaceutical Industries

Chemical & Pharmaceutical Industries

Distillery & Refineries

Distillery & Refineries

Telecom Towers & Data Centers

Telecom Towers & Data Centers

Textile Manufacturing Facilities

Textile Manufacturing Facilities

You name it & we can provide the earthing solution

Soil Testing & Earthing Assessment

Soil conditions determine earthing system design, the number of earth pits required, depth of earthing required, to achieve the desired resistance. That’s why we recommend getting soil testing done before installation.

Our Earthing Audit Includes:

Earth resistance depends on 10 factors: soil type, temperature, moisture content, mineral composition, electrode shape, size, depth, diameter, quantity, and spacing. Our earthing experts analyze each factor to design the optimal system for your facility.

TESTIMONY OF OUR CUSTOMERS
Apollo Hospital

Apollo Hospital's Experience

Facility Maintenance Department confirms:

“These Earthing Systems have been performing satisfactorily without any maintenance or watering”.

Results: Zero maintenance since installation. Reliable performance for critical healthcare infrastructure where equipment failure isn’t an option.

Before You Leave, Ask Yourself...

Production stops. Equipment gets damaged. Workers face safety risks. The average factory loss can be as high as ₹5-10 lakhs per day of unplanned downtime.

These aren’t just questions—they’re realities hundreds of factories face every year.

The good news? They’re completely preventable with Marconite Earthing System

Get Answers to Your Earthing Concerns

Our specialists address your specific requirements with customized solutions.

What happens next:

  1. Our Earthing specialist contacts you
  2. On-site soil testing & earthing audit*
  3. Customized earthing solution proposal
  4. Professional installation by certified team

Common Questions About Industrial Earthing Systems

Marconite earthing systems come with a 50+ years lifetime performance and a 25 years guarantee. Unlike conventional earthing that deteriorates within 2-5 years or chemical earthing lasting 3-5 years, Marconite’s conductive aggregate maintains consistent performance for decades. The system uses non-corrosive materials that don’t degrade from moisture, temperature changes, or soil acidity. Over 90,000 installations worldwide prove its durability, with many systems still performing optimally after 15+ years without any maintenance.

Yes, absolutely. Marconite earthing is specifically engineered to work in challenging soil conditions where traditional methods fail. Whether your facility is located in rocky terrain, desert areas with dry soil, mountainous regions, or areas with high-resistivity soil, Marconite has a ultra-low resistance (0.001Ω·m). The conductive aggregate compensates for poor soil conductivity, delivering consistent protection regardless of environmental conditions.

There are many case studies where Marconite Earthing has proved and got desired resistance values which are consistent even after 10 years of installation.

Installation typically takes 3-10 days depending on your facility size and earthing requirements. The process includes soil testing, design of earthing system, pit preparation and electrode placement, connection to your electrical system and testing. Unlike chemical earthing, there’s no curing time, the system is operational immediately after installation.

Yes, Marconite earthing systems fully comply with IS:3043 (Indian Standard for Earthing), IEEE guidelines, and National Electrical Code requirements. The system meets all safety standards for industrial electrical installations. InterTech provides complete documentation including test certificates, resistance measurements, and compliance reports. Many clients require these documents for insurance, regulatory audits, and safety inspections. Our installations pass electrical safety inspections conducted by government authorities and third-party agencies. 

Absolutely. We specialize in upgrading failing conventional and chemical earthing systems without complete facility shutdown. Many manufacturing units successfully transitioned to Marconite during scheduled maintenance periods. The upgrade eliminates ongoing maintenance costs while dramatically improving system reliability. One manufacturing client eliminated recurring PLC failures immediately after upgrading from conventional earthing to Marconite.

ZERO. Marconite earthing is completely maintenance-free throughout its 50+ year lifespan. You don’t need to pour water, add chemicals, dig up and inspect electrodes, or perform regular resistance testing. The system maintains consistent low resistance automatically.

Apollo Hospital confirmed their Marconite systems perform satisfactorily without any maintenance or watering requirements. This eliminates the labor costs, material expenses, and production interruptions associated with maintaining traditional earthing systems.

Investment depends on your facility size, soil conditions, and specific requirements. While Marconite has higher upfront costs than conventional earthing, the total cost of ownership is significantly lower.

Consider: conventional earthing needs replacement every 3-5 years plus constant maintenance. Over 50 years, that’s 10-15 installations versus one Marconite system. Most facilities achieve full ROI within first 5 years through eliminating maintenance costs and prevented equipment damage.

Marconite earthing maintains stable performance despite soil condition changes. Conventional earthing fails when soil dries out (summer) or becomes oversaturated (monsoon), causing resistance fluctuations.

Marconite’s conductive aggregate compensates for these variations, maintaining ultra-low resistance year-round. The non-corrosive materials do not degrade from moisture changes, temperature extremes, or chemical soil composition shifts. This stability is particularly important for critical operations like power plants, data centers, and pharmaceutical manufacturing where consistent earthing is non-negotiable. 

Yes, Marconite is completely eco-friendly. Unlike chemical earthing that uses bentonite or graphite compounds that leach into soil and contaminate groundwater, Marconite is non-leaching and inert. The conductive aggregate contains no harmful chemicals.

This makes it 100% safe for facilities near water bodies, agricultural areas, or drinking water sources.

Many industries choose Marconite specifically for environmental compliance. Green manufacturing facilities and companies with sustainability goals prefer Marconite over polluting chemical earthing alternatives.

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